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Compact V-groove for fusion welding machine design

1. High hardness: 
zirconia ceramics have high hardness and good wear resistance.
2. good high temperature resistance: 
zirconia ceramics have high high temperature resistance and can work for a long time in high temperature environment of 1200℃-1600℃.
3. excellent oxidation resistance: 
zirconia ceramics have good oxidation resistance in the air, not easy to have chemical reaction with oxygen.
4. High strength: 
zirconia ceramics have high flexural and tensile strength, and can withstand greater pressure.
5. good electrical insulation properties: 
zirconia ceramics have excellent electrical insulation properties, suitable for making electrical
Availability:
Quantity:
  • 02Bnew1

  • HaoRui

 Basic Info.

Model No. 02Bnew1 Name Blue Zirconia parts
Material Zirconia Chemical formula ZrO2
Color Blue Characteristic Corrosion Resistance
Origin
ShenZhen, China

Usage

Wear-resistant parts, machine parts, tools and moulds
MOQ 10pcs Brand HaoRui


Introduction


Compact V-groove in fusion splicing machines is a precision-designed fibre-optic positioning structure that is widely used in fibre-optic fusion splicing equipment.

DSC_1675DSC_1669


Advantages of small V-groove in fusion splicing machine 

1.Enhance the quality of fusion splicing 

Small V-groove can accurately align the end face of the optical fibre, reduce the misalignment of the optical fibre, and thus reduce the optical loss at the fusion splicing point.


2.Adaptable to various types of optical fibres 

The compact V-groove in modern fusion splicers supports single-mode, multi-mode and non-circular optical fibres, adapting to different optical fibre fusion splicing needs.


3.Easy Maintenance 

The compact V-groove is easy to clean, which significantly reduces the maintenance difficulty of the fusion splicer and prolongs the service life of the equipment. 


4.Efficient performance

During automated fusion splicing, the small V-groove can quickly locate the fibre, reducing operating time and increasing efficiency


Key Features of a Compact V-Groove Design

     Precision and Alignment

    • Shape and Size: The V-groove must be precisely machined to provide accurate alignment of optical fibers, minimizing insertion loss and back reflection.

    • Micro-Tolerance Manufacturing: Advanced CNC machining or laser-assisted manufacturing ensures the groove dimensions match the optical fiber diameters (typically 125 μm for single-mode fibers).

    Material Selection

    • Ceramics: Offers high durability, low thermal expansion, and excellent wear resistance.

    • Metal Alloys: Suitable for rugged environments, providing high thermal conductivity and mechanical strength.

    • Composite Materials: Combines benefits of ceramics and metals, offering lightweight and high performance.

    Compact Form Factor

    • The V-groove should be designed to occupy minimal space, allowing integration into portable and handheld fusion splicers.

    • Compact designs reduce the overall size of the fusion splicer without compromising performance.

    Versatility

    • Support for various fiber types: single-mode, multi-mode, specialty fibers, and ribbon fibers.

    • Adaptable to different diameters, including 200 μm, 250 μm, and 900 μm coated fibers.

    Replaceable and Modular Components

    • Removable V-groove components allow easy maintenance and cleaning.

    • Modular design facilitates upgrades or replacement to adapt to new fiber technologies.



SHENZHEN HAORUI INDUSTRIAL Design Considerations

    1. Thermal Stability

      • The V-groove must maintain its dimensions and alignment accuracy under varying environmental conditions, such as changes in temperature.

    2. Surface Finish

      • Smooth and polished surfaces reduce the risk of fiber damage and contamination.

      • Ra (average surface roughness) values should be as low as possible, typically below 0.1 μm.

    3. Anti-Contamination Features

      • Incorporate features to minimize dust and debris accumulation, such as protective covers or integrated cleaning mechanisms.

      • Hydrophobic or oleophobic coatings can reduce residue buildup.

    4. Automated Alignment Integration

      • The V-groove design should be compatible with active alignment systems, using cameras and motorized stages to optimize fiber positioning during fusion.

    5. Durability and Longevity

      • Ensure resistance to wear and tear from frequent use, particularly in field conditions.

      • Design for a high number of cycles without degradation in performance.



Material performance

Zirconia Ceramic Performance Table

Property
Item Data Unit
Mechanical Characteristics Color BLUE -
Density 6.02
g/cm3
Bending Strength 800 MPa
Compressive trength 3000 MPa
Elastic Modulus 200 GPa
Fracture Toughness 8 MPa m1/2
Weber Coefficient 15 m
Vickers Hardness 1200 HV 0.5
Thermal Characterics Coefficient of Line Thermal Expansion 10 10-6K-1
Thermal Conductivity 3 W/mK
Thermal Shock Resistance(Put in Water) 300 ΔT °C
Max Working Temperature 1000 °C
Electrical Characteristics Volume Resistance at 20°C >1013 Ωcm
Dielectric Strength 11×106 V/m
Dielectric Constant 33 εr
One MHZ Dielectric Loss Angle at 20°C 0.0016 tanδ
Chemical Characteristics Nitric Acid (60%) 90°C ≒0.00 WT Loss mg/cm^2/day

Sulphuric Acid (95%) 95°C 0.04

Caustic Soda (30%) 80°C 0.08



Why Choose Us?

20 years of professional production industrial ceramics factory
High quality products with low price
High precision parts with lowest tolerance
Short time for production
Has a group of experienced, professional and efficient R&D team
Has a good reputation in China and abroad.
MOQ is not limited, small quantity is welcome.
Vigorous team and good after-sales service



FAQ

Q: Are you a factory or a trading company
A: We are a professional manufacturer of ceramic parts. we are factory.
Q:Do you only supply standard parts or can customized parts according to our drawing?
A: All parts can be customized according to you drawings and will meeting your requirements perfectly.
Q:Can the price be negotiated?
A: Of course, we will consider discounts for large-volume orders.
Q:Can you guarantee the product?

A: Yes, we promise to provide quality assurance for all products, inspect according to your drawings and issue an inspection report. If you are not satisfied with our product quality or service, please feel free to give us feedback.
Q:Can I visit your factory?
A: Of course, welcome your arrival, please contact us in advance and make an appointment.
Q:Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q.What is your terms of payment ?
A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shippment.If you have another question,pls feel free to contact us as below.




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Founded in June 2006, Shenzhen Haorui IndustriaI Technology Co.,Ltd. is a professional enterprise engaged in R&D, manufacturing and sales of non-standard industrial ceramics, hard alloys (tungsten steel) and various metal and non-metal precision machinery parts.

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